Product Description

OEM Customized Abrasion Resistance Oil&Gas Downhole Drilling Motor Tungsten Carbide TC Bearing Mud Motor Cemented Carbide PDC Bearing Thrust Bearing Radial Bearing

Introudction:
Zonco has been specialized in customizable cemented carbide parts industry since 2014,and CZPT to manufacture varied tungsten carbide parts and alloy wear resisting parts based on customer’s drawings and material specification requirements,welcome to contact us for more details if you have demand for cemented carbide parts applied in oil exploration and drilling,mining, chemical industry, coal chemical industry, pump valve, solar energy, nuclear energy, military industry, machinery and so on.

Description:
Mud motor is 1 of the most widely used downhole tools in oil directional drilling,in which TC Bearing is the most important parts.
ZONCO adopt advanced vacuum sintering process and HIP sintering process to perfectly combine sintered cemented carbide layer and steel body of Tc bearing ,significantly enhance its resistance to abrasion,erosion and corrosion from mud fluid in drilling mutor,thus ensure that downhole motor could stably work in directional drilling.
Compare to TC bearing,PDC bearing is a more innovative design in downhole mud motor which ZONCO could also supply and welcome to consult!

Polycrystalline CZPT (PCD) radial bearings are comprised of a series of PCD inserts assembled (usually by brazing) in carrier rings. A typical PCD radial bearing set includes a rotating and stationary bearing ring. These 2 rings oppose each other with the PCD surface on the inside diameter of 1 ring in direct contact with the PCD surface on the outside diameter of the mating ring.,for more details about customizable service,please feel free to contact me

Customized PDC&Tc bearing,thrust&radial bearing

Main Products lines:
1.Radial Thrust Bearing & PDC,TC Bearing
2.Tungsten Carbide Nozzles and Teeth
3.Valve Trim (Valve Stem/plug and seats)
4.MWD & LWD Carbide Parts
5.Carbide Parts for Downhole Tools
6.Carbide Wear Parts for Mechanical Equipments
7.Other Carbide Wear Parts used in extreme complex and severe working conditions (high temperature, strong corrosion and wear)

Customizable Products Display:

Tungsten Carbide Grades,Properties and Application

Grade WC% Co/Ni% Physical and mechanical properties Grain size
μm

Recommended application

Density
g/cm3
TRS
N/mm2
Hardness
HRA
YG01 100 0 15.3-15.5 1200 95.5 0.3 Ultra high hardness, high wear resistance, corrosion resistance, with certain damage resistance
YG04X 96 4 15.0-15.2 1600 92.8 0.8-1.0 Suitable for wire drawing die, non-ferrous metal wire tensile wear-resisting parts
YG06 94 6 14.8-15.1 2500 90.0 1.2 Good wear resistance, good compression resistance, suitable for wear resistance and high pressure resistance parts, good thermal rigidity
YG06X 94 6 14.8-15.1 2400 91.5 1.0
YG06A 94 6 14.8-15.1 2150 92.5 0.6-0.8
YG08 92 8 14.6-14.9 2700 89.0 1.2-1.6 Good general performance, used for usual wear – resistant parts, molds, general tools, etc
YG10.2 90 10 14.3-14.6 3800 91.8 0.7 Sub-fine tungsten carbide particles, good general performance
YG10X 90 10 14.3-14.6 4000 92.2 0.6 Ultra fine tungsten carbide particles, excellent heat resistance
YG11 89 11 14.3-14.7 2800 88.5 1.2-1.6 Anti-wear, anti-erosion, good comprehensive mechanical strength, suitable for wear-resistant parts in the petroleum, chemical and mechanical industries.
YG12X 88 12 14.2-14.5 3000 89.5 1.0-1.2 Anti-erosion, good comprehensive mechanical strength, suitable for impact-resistant wear-resistant parts, molds, and roller rings.
YG15 85 15 13.8-14.2 3000 86.5 1.2-1.6
YG15X 85 15 13.8-14.2 4500 89.0 0.7 Sub-fine tungsten carbide particles, with good wear resistance and excellent toughness, which is suitable for making integral stamping dies, anti-vibration toolholders, etc.
YG20 80 20 13.4-13.8 3100 85.0 1.0 Excellent wear resistance and toughness
YN06 94 6 14.5-14.9 2000 90.0 1.2 Non-magnetic alloy, suitable for sealing ring, non-magnetic wear-resistant parts and corrosion-resistant parts.
YN09 91 9 14.3-14.6 2300 89.0 1.2-1.6
YN11 89 11 14.0-14.3 2600 88.0 1.2

Why choose us:
1. Experienced with new producing technology and facilities of surface treatment to improve hardness,corrosion resistance
erosion resistance with lower cost.
2. Customized service is available according to client’s drawings or requirements.
3. Production lines entirely accord with International Quality Certification of ISO9001.
4. Factory direct sale with 20-30% price off.
5. More flexible production management with faster lead time.

What is surface treatment and its advantages?
Surface treatment is an additional process apply cemented carbide to the surface of a material for the purpose of adding functions such as erosion resistance,corrosion resistance and wear resistance or improving the hardness,by which lower the cost compared to the cost of using entire cemented alloy,and remain the alloy good performance upon the material.

Surface treatments can be broadly classified into removal processes, such as scraping or melting the surface, and additive processes, such as painting,coating which add cemented carbide to the surface.there are 4 technical surface treatments we have in image below as additive processes to highly improve property of wear resistance and erosion resistance.

International Quality Certification ISO9001 of Cemented Tungsten Carbide

Production Plant/Factory
Address: Building A3, Minor Enterprises Promotion Park, Huanhe Road(N), Xihu (West Lake) Dis. District, HangZhou, ZheJiang , China
Welcom to visit our factory in HangZhou,China! and please feel free to contact me if you’re looking for high quality supplier of cemented tungsten carbide parts and materials.

The department of raw virgin preparation and compression

The department of HIP sintering

The factory’s interior

Technological process of cemented carbide

Corporation Main Gate

Conference/Meeting room

 

US $8-50
/ Piece
|
2 Pieces

(Min. Order)

###

Standard: ISO9001:2015
Application: Oil and Gas, Pump, Mwd, Lwd
Material: Tungsten Carbide
Type: Mwd/Lwd Carbide Parts
Industry: Oil & Gas Industry
Advantage: Wear-Resisting Long Life

###

Customization:

###

Grade WC% Co/Ni% Physical and mechanical properties Grain size
μm

Recommended application

Density
g/cm3
TRS
N/mm2
Hardness
HRA
YG01 100 0 15.3-15.5 1200 95.5 0.3 Ultra high hardness, high wear resistance, corrosion resistance, with certain damage resistance
YG04X 96 4 15.0-15.2 1600 92.8 0.8-1.0 Suitable for wire drawing die, non-ferrous metal wire tensile wear-resisting parts
YG06 94 6 14.8-15.1 2500 90.0 1.2 Good wear resistance, good compression resistance, suitable for wear resistance and high pressure resistance parts, good thermal rigidity
YG06X 94 6 14.8-15.1 2400 91.5 1.0
YG06A 94 6 14.8-15.1 2150 92.5 0.6-0.8
YG08 92 8 14.6-14.9 2700 89.0 1.2-1.6 Good general performance, used for usual wear – resistant parts, molds, general tools, etc
YG10.2 90 10 14.3-14.6 3800 91.8 0.7 Sub-fine tungsten carbide particles, good general performance
YG10X 90 10 14.3-14.6 4000 92.2 0.6 Ultra fine tungsten carbide particles, excellent heat resistance
YG11 89 11 14.3-14.7 2800 88.5 1.2-1.6 Anti-wear, anti-erosion, good comprehensive mechanical strength, suitable for wear-resistant parts in the petroleum, chemical and mechanical industries.
YG12X 88 12 14.2-14.5 3000 89.5 1.0-1.2 Anti-erosion, good comprehensive mechanical strength, suitable for impact-resistant wear-resistant parts, molds, and roller rings.
YG15 85 15 13.8-14.2 3000 86.5 1.2-1.6
YG15X 85 15 13.8-14.2 4500 89.0 0.7 Sub-fine tungsten carbide particles, with good wear resistance and excellent toughness, which is suitable for making integral stamping dies, anti-vibration toolholders, etc.
YG20 80 20 13.4-13.8 3100 85.0 1.0 Excellent wear resistance and toughness
YN06 94 6 14.5-14.9 2000 90.0 1.2 Non-magnetic alloy, suitable for sealing ring, non-magnetic wear-resistant parts and corrosion-resistant parts.
YN09 91 9 14.3-14.6 2300 89.0 1.2-1.6
YN11 89 11 14.0-14.3 2600 88.0 1.2
US $8-50
/ Piece
|
2 Pieces

(Min. Order)

###

Standard: ISO9001:2015
Application: Oil and Gas, Pump, Mwd, Lwd
Material: Tungsten Carbide
Type: Mwd/Lwd Carbide Parts
Industry: Oil & Gas Industry
Advantage: Wear-Resisting Long Life

###

Customization:

###

Grade WC% Co/Ni% Physical and mechanical properties Grain size
μm

Recommended application

Density
g/cm3
TRS
N/mm2
Hardness
HRA
YG01 100 0 15.3-15.5 1200 95.5 0.3 Ultra high hardness, high wear resistance, corrosion resistance, with certain damage resistance
YG04X 96 4 15.0-15.2 1600 92.8 0.8-1.0 Suitable for wire drawing die, non-ferrous metal wire tensile wear-resisting parts
YG06 94 6 14.8-15.1 2500 90.0 1.2 Good wear resistance, good compression resistance, suitable for wear resistance and high pressure resistance parts, good thermal rigidity
YG06X 94 6 14.8-15.1 2400 91.5 1.0
YG06A 94 6 14.8-15.1 2150 92.5 0.6-0.8
YG08 92 8 14.6-14.9 2700 89.0 1.2-1.6 Good general performance, used for usual wear – resistant parts, molds, general tools, etc
YG10.2 90 10 14.3-14.6 3800 91.8 0.7 Sub-fine tungsten carbide particles, good general performance
YG10X 90 10 14.3-14.6 4000 92.2 0.6 Ultra fine tungsten carbide particles, excellent heat resistance
YG11 89 11 14.3-14.7 2800 88.5 1.2-1.6 Anti-wear, anti-erosion, good comprehensive mechanical strength, suitable for wear-resistant parts in the petroleum, chemical and mechanical industries.
YG12X 88 12 14.2-14.5 3000 89.5 1.0-1.2 Anti-erosion, good comprehensive mechanical strength, suitable for impact-resistant wear-resistant parts, molds, and roller rings.
YG15 85 15 13.8-14.2 3000 86.5 1.2-1.6
YG15X 85 15 13.8-14.2 4500 89.0 0.7 Sub-fine tungsten carbide particles, with good wear resistance and excellent toughness, which is suitable for making integral stamping dies, anti-vibration toolholders, etc.
YG20 80 20 13.4-13.8 3100 85.0 1.0 Excellent wear resistance and toughness
YN06 94 6 14.5-14.9 2000 90.0 1.2 Non-magnetic alloy, suitable for sealing ring, non-magnetic wear-resistant parts and corrosion-resistant parts.
YN09 91 9 14.3-14.6 2300 89.0 1.2-1.6
YN11 89 11 14.0-14.3 2600 88.0 1.2

What is the purpose of the bushing?

If you notice the truck making noises when cornering, the bushings may be worn. You may need to replace the ball joint or stabilizer bar, but a simple inspection will reveal that the noise is coming from the bushing. The noise from a worn bushing on a metal joint can mimic the sound of other problems in the suspension, such as a loose stabilizer bar or a failed ball joint.
bushing

Function

What is the purpose of the bushing? They play an important role in the operation of various mechanical parts. Their main functions include reducing the clearance between the shaft and the bearing and reducing the leakage of the valve. Bushings are used in different ways to ensure smooth operation and longevity. However, some new designers don’t appreciate the functionality of the case. So let’s discuss these features. Some of their most common applications are listed below.
First, the shell does a lot of things. They reduce noise, control vibration, and provide amazing protection for all kinds of industrial equipment. Large industrial equipment faces more wear, vibration and noise, which can render it completely inoperable. Bushings help prevent this by reducing noise and vibration. Bushing sets also extend equipment life and improve its performance. Therefore, you should not underestimate the importance of the casing in your device.
Another common function of bushings is to support components during assembly. In other words, the bushing reduces the risk of machine wear. In addition to this, they are superior to bearings, which are notoriously expensive to maintain. However, they are still useful, and their versatility cannot be overemphasized. If you’re considering installing one, you’ll be glad you did! These products have become a necessity in the modern industrial world. If you’re wondering how to choose one, here are some of the most common bushing uses.
Electrical bushings are an important part of many electrical equipment. They carry high voltage currents through the enclosure and provide an insulating barrier between live conductors and metal bodies at ground potential. They are made of a central conductive rod (usually copper or aluminum) and surrounding insulators made of composite resin silicone rubber. Additionally, the bushings are made of various materials. Whether copper, aluminum or plastic, they are an important part of many types of electrical equipment.

type

There are several different types of bushings on the market today. They may be cheap but they are of good quality. These products can be used in telephones, cable television, computer data lines and alarm systems. The key to buying these products online is finding the right appliance store and choosing a high-quality product. An online appliance store should have comprehensive information and ease of use. For the right electrical bushing, you should look for reliable online stores with the best prices and high quality products.
Capacitive grading bushings use conductive foils inserted into paper to stabilize the electric field and balance the internal energy of the bushing. The conductive foil acts as a capacitive element, connecting the high voltage conductor to ground. These types of bushings are sometimes referred to as capacitor grade bushings. Capacitive grading bushings are usually made of paper impregnated with epoxy resin or mineral oil.
When buying enclosures, you should know how they are used. Unlike ball bearings, bushings should be stored upright so that they are in the correct working position. This is because horizontal placement can cause air bubbles to form in the fill insulation. It is also important to store the bushing properly to prevent damage. The wrong way to store these components can result in costly repairs.
In addition to the physical structure, the bushing insulation must also be effective over the long term. It must resist partial discharge and working electric field stress. The material and design of the bushing can vary widely. Early on, porcelain-based materials were popular in bushing designs. Porcelain was chosen because of its low cost of production and very low linear expansion. Ceramic bushings, on the other hand, require a lot of metal fittings and flexible seals.
bushing

Durability

The RIG 3 Bushing Durability Test Standard simulates real-world service conditions for automotive bushings. This three-channel test standard varies casing loads and stresses by applying a range of different load conditions and various control factors. This test is critical to the durability of the case, as it accurately reproduces the dynamic loads that occur during normal use. This test is a key component of the automotive industry and is widely used in many industries.
The Advanced Casing Model has five modules to address asymmetry, nonlinearity, and hysteresis. This model also represents the CZPT lag model. The model can be parameterized in the time domain using MATLAB, and the results can be exported to other simulation software. The developed bushing model is a key component in the durability and performance of vehicle suspension components.
A conductive material is coated on the inner surface of the sleeve. The coating is chosen to conduct a certain amount of current. The conductive path extends from the blade spacer 126 to the sleeve projecting edge 204 and then through the housing 62 to the ground. The coating is made of a low friction material and acts as a wear surface against the bushing sidewall 212 and the housing 62 .
Another important factor in a bushing’s durability is its ability to friction. The higher the operating speed, the greater the load on the bushing. Since bushings are designed for lighter loads and slower speeds, they cannot handle large loads at high speeds. The P-max or V-max value of a bushing is its maximum load or speed at 0 rpm. The PV value must be lower than the manufacturer’s PV value.

price

If you need to replace the bushing on the control arm, you should understand the cost involved. This repair can be expensive, depending on the make and model of your car. Generally, you should pay between $105 and $180 for a replacement. However, you can choose to have it done by a mechanic at a lower cost. The labor cost for this job can be around $160, depending on your automaker.
The cost of replacing the control arm bushings can range from $200 on the low end to $500 on a luxury car. While parts are cheap, labor costs are the highest. Mechanics had to remove suspension and wheel assemblies to replace bushings. If you have some mechanical knowledge, you can replace the bushing yourself. Control arm bushings on the wheel side are usually about $20 each. Still, if you’re not a mechanic, you can save money by doing it yourself.
bushing

Install

Press-fit bushings are installed using a retaining ring with a diameter 0.3/0.4 mm larger than the inner diameter of the bushing. To ensure accurate installation, use a mechanically driven, pneumatic or hydraulic drill and insert the bushing into the appropriate hole. This process is best done using mounting holes with drilled holes for the clamps. Make sure the mounting hole is in the center of the bushing and free of debris.
Once the bushing is positioned, use a vise to install its nut. A cold bushing will compress and fit the shell better. Place the sleeve in the refrigerator for at least 24 hours to aid installation. After removing the bushing from the refrigerator, make sure it has enough diameter to fit into the enclosure. Next, place the opposite socket into the enclosure and use it as a stand. After a few minutes, the bushing should be fully seated in the housing.
Install the new bushing into the housing hole. If the previous one had a metal case, insert the new one through the taper. Always lubricate the inner and outer surfaces of the bushing. Then, apply pressure to the inner metal sleeve of the new bushing. You may notice that the new bushing does not exactly match the housing hole. However, that’s okay because the outer diameter of the bushing is larger than the outer diameter of the hub drive.
The installation of the bushing requires the use of the hydraulic unit 16 . Hydraulic unit 16 is located near the #1 journal of the camshaft and extends from #2 to #7. Hydraulic fluid forces piston 22 away from the outer end of cylinder 20 and pushes shaft 14 forward. The shaft is then moved forward, pushing the bushing 17 onto the piston. Multiple bushings can be installed in a single engine.

China OEM Customized Abrasion Resistance Oil&Gas Downhole Drilling Motor Tungsten Carbide Tc Bearing Mud Motor Cemented Carbide PDC Bearing Thrust Radial Bearing     drive shaft bearingChina OEM Customized Abrasion Resistance Oil&Gas Downhole Drilling Motor Tungsten Carbide Tc Bearing Mud Motor Cemented Carbide PDC Bearing Thrust Radial Bearing     drive shaft bearing
editor by czh 2022-12-01